蟹塘梳草船驱动系统设计与试验
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S969

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上海市科技兴农技术创新项目(2022-02-08-00-12-F01096);上海市水产动物良种创制与绿色养殖协同创新中心项目(2021科技02-12)


Design and test of aquatic plants comb-collect boat driving system
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    摘要:

    水草管理是河蟹养殖的重要环节,为降低水草收集设备操控劳动强度,降低人员使用量,研发梳草船的风机驱动系统。该驱动系统主要由风机叶片、防护装置、支架、电机、减速传动和防水密封罩等组成。通过CFD流体仿真计算并验证实体船的阻力情况,进行风机选型,其额定功率为1 100 W,工作电压48 V,叶片最大宽度100 mm,叶根倾斜角28°,设计具有自锁功能的转向系统。使用该驱动系统在河蟹养殖塘进行测试表明:48 V/24 Ah动力电池下其连续工作时间为1.5 h;无水草情况下空载和满载船速分别为1.14和0.43 m/s;轻度水草(水草顶端距离水面>3 cm且<8 cm)情况下空载和满载的最大船速分别为1.06和0.26 m/s;密集水草(水草顶端距离水面≤3 cm)情况下空载和满载的最大船速分别为0.71和0.12 m/s,同时可以保持前进姿态持续打捞水草;平均转弯半径1.2 m。现场应用表明该驱动系统满足蟹塘实际水草环境下梳草船的驱动需求,单位时间内与人工清理水草质量相比提高94.3%,为实现自动化水草管理打下了基础。

    Abstract:

    Aquatic weed management is an important part of crab aquaculture. In order to reduce the labor intensity of aquatic weed collection equipment control and decrease the use of personnel, the fan driving system of the aquatic plants comb-collect boat has been developed. The driving system is mainly composed of fan blades, protective devices, brackets, motors, reduction drives and waterproof sealing covers. Through CFD fluid simulation to calculate and verify the resistance of the practical boat, the fan was selected, the rated power is 1 100 W, the working voltage was 48 V, the maximum width of the blade was 100 mm, the inclination angle of the blade root was 28°,and the steering system with self-locking function was designed. The tests of using the drive system in the crab breeding pond showed that the continuous working time was 1.5 hours under the 48 V/24 Ah power battery, and the unloaded and fully loaded boat speeds were 1.14 and 0.43 m/s respectively in the absence of anhydrous weeds. The maximum speed of unloaded and fully loaded boats was 1.06 and 0.26 m/s respectively under the condition of mild aquatic weeds (the top of aquatic plants was >3 cm and <8 cm from the water surface). The maximum boat speeds of unloaded and fully loaded boats under severe aquatic plants (the top of aquatic plants was ≤3 cm from the water surface) were 0.71 and 0.12 m/s, respectively, and they could maintain a forward posture and continue to collect aquatic plants. The average turning radius was 1.2 meters. The on-site application showed that the driving system meets the dynamical requirements of the combing boat in the actual aquatic weed environment of the crab pond, and the weight of the aquatic weed increased by 94.3% per unit time compared with the manual cleaning of the aquatic weed, laying the foundation for the realization of automatic aquatic weed management.

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胡庆松,黄克诚,吴刚,高佳宝,张铮.蟹塘梳草船驱动系统设计与试验[J].上海海洋大学学报,2023,32(5):923-931.
HU Qingsong, HUANG Kecheng, WU Gang, GAO Jiabao, ZHANG Zheng. Design and test of aquatic plants comb-collect boat driving system[J]. Journal of Shanghai Ocean University,2023,32(5):923-931.

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  • 收稿日期:2023-06-17
  • 最后修改日期:2023-08-23
  • 录用日期:2023-08-26
  • 在线发布日期: 2023-09-20
  • 出版日期: 2023-09-20
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